The process begins with the creation of a mould. This is made of plaster and shapes the model of the object..
The porcelain paste is then poured into the moulds, and while drying, takes the shape of the intended object. The two parts of the box (body and lid) are then dried and fired in a kiln.
The next step is to glaze the porcelain and to fire it for a second time. During these steps the object loses some of its volume, which explains why two identical pieces are not exactly the same size.
Once ready, the parts are meticulously hand painted. One Limoges box may undergo several stages of hand painting until completed.
The two painted parts of the box are now assembled, hinged, welded with a bronze band and complemented with an appropriate latch. The setting of the boxes is done by means of very simple tools such as wooden mallets.
The finished boxes with the world famous insignia "Peint Main Limoges"is a masterpiece to cherish a lifetime. Each box is unique and no two boxes will be identical.
Pictures courtesy of Limoges Diffusion S.A. 87000 Limoges France.